Automation Engineer at Koch in Vereinigte Staaten

Job description

• Molex is seeking a new Automation Engineer to join our team in Hudson, WI. We are expanding our production capabilities and seeking a new team member to help support this growth. You may not see our name on the shelves, but our electronic solutions are inside the products you use every day. We work together with the world’s innovators to design and manufacture electronic solutions that solve complex technical challenges.
• In this role you will focus on the installation, qualification, optimization, and ongoing support of EBO (Extended Beam Optic) and Flat Lapping Machine (FLM) manufacturing equipment used in fiber optic assembly operations. This role drives equipment performance, process automation, reliability, throughput improvement, and new technology deployment while supporting New Product Introduction (NPI) and production operations.
• You will be expected to be the main process contact for specific projects/opportunities while collaborating with our NPI team and operators to build prototypes that meet customer requirements and ensure we can build to scale.

Responsibilities

• Lead installation, startup, calibration, and commissioning of EBO and FLM machines based on instruction. Work with Zhuhai automation team on site or remotely.
• Develop and execute equipment qualification protocols (Installation, Operational and Performance Qualification).
• Support production readiness activities and process validation.
• Communicate and discuss the status or plan of automation machine with Zhuhai automation team, either periodically or as needed.
• Drive deployment of new automation technologies into production
• Program, troubleshoot, spare parts management, systems upgrade minute adjustment.
• Develop machine control strategies to improve repeatability and yield.
• Help with process engineer to develop tooling designs or semi-automated, automated designs that enhance efficiency.
• Support MES, data collection, and traceability systems.
• Implement automated process monitoring and alarms.
• Improve cycle time, OEE, machine uptime, and labor efficiency.
• Analyze process capability and equipment performance metrics.
• Conduct DOE, Gage R&R, and process capability studies.
• Optimize alignment, polishing, laser processing, and assembly processes series of Fiber Optic Connectors.
• Support continuous improvement initiatives using Lean and Six Sigma tools
• Provide technical support for production issues.
• Perform root cause analysis and implement corrective actions.
• Establish preventive maintenance procedures.
• Support equipment troubleshooting and emergency recovery activities.
• Train operators, technicians, and overall manufacturing and support personnel.
• Create and maintain: Work Instructions, Standard Operating Procedures, Preventive Maintenance Plans, Equipment Qualification Reports, PFMEA and Control Plans
• Ensure compliance with quality systems, ISO requirements, and EH&S standards

Requirements

• Bachelor’s degree in engineering, Automation, Mechanical, Mechatronics, Manufacturing, or related field.
• 2+ years of experience in a Manufacturing Automation environment.
• Experience working with automated manufacturing environments to improve efficiency
• Able to read and modify mechanical drawings (by SolidWorks or UG).
• Able to read electrical schematics and pneumatic diagrams.
• Skilled in commissioning and signal tuning of servo or stepper motors or motorized stage, pneumatics, sensors
• Familiar with common machining materials
• Experience completing full cycles of new machine launch, on-site commissioning integration, and optimization for mass production
• Strong troubleshooting and RCA skills
• Experience with fiber optic connector manufacturing.
• Experience supporting: EBO equipment, FLM equipment, Laser processing systems, Polishing systems, and Precision alignment systems
• Knowledge of: Six Sigma, DOE, PFMEA, MSA / Gage R&R, Statistical Process Control (SPC)
• Familiarity with machine vision inspection and automated test systems.

Skills

Required

• Manufacturing automation
• Pneumatics and sensors
• Machining materials knowledge
• Troubleshooting and root cause analysis
• Process capability analysis
• DOE, Gage R&R
• Lean and Six Sigma tools
• Preventive maintenance

Preferred

• Fiber optic connector manufacturing

Benefits

• Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.
• Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.
• At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.